Toughflex® Belts

Our premium conveyor belt range, built for the hard hits.

ToughFlex belt

Our ToughFlex® range is the perfect all-round solution for extreme conveying

In many applications such as primary and secondary crushing, even the thickest and heaviest conventional belts can be torn or ripped by large, sharp, and heavy materials such as construction and demolition waste or unprocessed aggregates falling onto the belt or becoming stuck. Such damage can wear down belts within a relatively short time, leading to unwelcome downtime and costly replacement belts.

ToughFlex belt

Lasting up to four times longer than standard EP Multiply belts ToughFlex®’ is based on a straightwarp construction with a special weave of 2 fabric plies and an additional binder warp. The plies are reinforced to resist puncturing and are protected by premium, wear-resistant top and bottom covers.

Now available In a range of belt thicknesses, ToughFlex® can be utilized as a premium belting across the whole machine from primary/ main conveyors to side conveyors. The belt of choice by several prestigious OEM brands, ToughFlex® belts are working around the world in a range of applications from road planing, crushing, screening and construction waste recycling.

Unlike Ripstop™, ToughFlex® is not reinforced with a metal ply, making it a reduced weight alternative which is easier to recycle at the end of it’s lifespan.

Resistant

Superior cut, impact and wear-resistant covers

Layers

Reinforced plies to resist puncturing

Pulleys

Performs well on small to medium-sized pulleys

Troughability

Excellent troughability

Lifespan icon

lasts up to four times longer than standard EP multi-ply belts.

Recycling

Can be easily recycled

Applications

ToughFlex® belts can be found the world over, in the harshest conveying applications from primary crushing to C&D waste recycling and road construction.

Why choose ToughFlex®?

Lasting up to four times longer than standard EP Multi-ply belts, going premium with ToughFlex® really pays off.

Other products to reduce downtime

Premium equipment is manufactured to last and withstand harsh environments and applications. Fitting a premium belt designed to keep up with whatever life throws at it reduces your risk of conveyor belt damage and expensive, unnecessary downtime.

Other products to enhance belt longevity
Image of belt being used on site

Supply options

ToughFlex roll

ToughFlex® can be supplied as a fixed length roll or as measured length of conveyor belt ready to be vulcanised on your site.
Find out more

ToughFlex belt rolls

ToughFlex® can come as hot spliced 'endless' conveyor belt, available in a range of specifications and widths.

ToughFlex belt

ToughFlex® can be supplied as easy to fit, mechanically fastened ZIP CLIP® replacement conveyor belt.

Toughflex belt

ToughFlex® can come in as either flat or chevron conveyor belt.

Abrasion Resistance (mm2)TensileStrength (N/mm2)Ply Top/Bottom covers (mm)Stock Widths (mm)
A120Epp6302 9 + 3900, 1000, 1050, 1200, 1300, 1400, 1500
A60Epp63026 + 31000, 1100, 1400

ToughFlex® A60 offers optimum wear resistance for the most abrasive materials

ToughFlex®RipstopFabric Breaker
Wear ResistanceExcellentGoodGood
Impact ResistanceExcellentGoodGood
Rip ResistanceExcellentExcellentGood
Puncture ResistanceExcellentGoodGood
Cut ResistanceExcellentGoodGood
Small pulley diametersExcellentGoodGood
TroughabilityExcellentGoodGood

Resources

Learn more about ToughFlex® and how it can help your business handle the heaviest, most abrasive materials with ease.

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ToughFlex® Datasheet

103.63 KB

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ToughFlex® Brochure 2025

11.63 MB

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